Manufacturing & OEM/ODM
GMP IVD Manufacturing in Nanjing
Vertically integrated rapid-test production — from membrane coating to cassette assembly and packaging.
Vertical Integration
Progene Bio is a vertically integrated IVD manufacturer — in-house raw materials, membrane chromatography, cassette assembly and packaging under a GMP quality system.
- 600+ SKUs across 12 series
- Colloidal-gold lateral flow platform + fluorescence immunoassay (FIA)
- In-house core raw materials — diagnostic antibodies and antigens developed internally
- ISO 13485 medical quality management system
- Batch consistency — controlled membrane coating for reproducible results
OEM / ODM Capabilities
- Private label & custom branding
- Custom analyte panels (e.g., drug-of-abuse cups up to 14 panel)
- Custom packaging, IFU and documentation
- Registration support documents (validation, CE files)
- OEM validation — customized formulations are re-validated for cut-off, sensitivity and specificity before release
Manufacturing Process
Colloidal-gold lateral-flow production — every step is controlled for batch-to-batch consistency, because each step affects the final sensitivity and clarity of the result line.
- Raw materials — antibodies, antigens and nitrocellulose membranes are qualified and lot-tested before production. Inconsistent raw materials are the most common source of batch variation.
- Membrane preparation — test and control lines are dispensed onto nitrocellulose at controlled width and density; line sharpness determines readability.
- Conjugate preparation — colloidal gold is conjugated to detection antibodies; particle size (~40 nm) and antibody density control signal intensity.
- Reagent dispensing & drying — conjugate and sample pads are prepared and dried under controlled humidity; residual moisture affects stability.
- Strip assembly — pads are laminated onto backing card with controlled overlap; misalignment causes flow failure.
- Cassette assembly — strips are cut and loaded into cassettes or panel cups; each device is visually inspected.
- Packaging — sealed foil pouch with desiccant to protect against humidity; kit labeling with lot and expiry.
- QC & batch release — each lot is tested against reference panels for sensitivity, specificity and precision; only lots meeting specification are released.
Quality, Stability & Traceability
- Batch validation — each lot is validated against reference methods; sensitivity and specificity are documented per product line.
- Stability — room-temperature-stable (no cold chain), controlled-humidity packaging with desiccant; expiry set from real-time and accelerated stability data.
- Traceability — lot-level traceability from raw material to finished device, supporting recalls and audits.
- Quality system — ISO 13485 (GB/T 42061) medical quality management; CE-marked lines support regulated-market registration.
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